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Custom PEEK Sensor Housing: Slender Probe Body

PEEK sensor housing for water quality probe, CNC machined with thin-wall window and slender shaft

A probe body in natural PEEK for a water quality instrument, machined to customer drawings. One end is a square head with a through window where the sensing element sits. From there the body runs long and slender — a round shaft blending into a flat mounting platform at the tail, with a recessed pocket, small steps, and a handful of screw holes barely over a millimeter. Long and thin, thin-walled at one end, small features at the other. Each of those is a machining problem on its own; this part has all three.

Why PEEK for a Part That Lives in Water

This housing spends its working life submerged — rivers, treatment tanks, industrial water lines. That rules out more materials than you’d think. Nylon absorbs water and swells; a bore that fits a sensor on day one binds it by month three. POM handles cold water fine but degrades in prolonged hot water. PEEK does neither. It’s essentially immune to hydrolysis — hot water, steam, chlorinated water, it doesn’t care — and its dimensions stay put wet or dry. For a PEEK sensor housing holding a calibrated instrument, that stability is the whole point.

Slender housings like this get machined for all kinds of water and fluid instruments — probe bodies for water quality monitors, sensor sleeves in treatment plants, sample-line parts in analytical systems, submerged fittings on marine and aquaculture gear. The industries differ, but what they ask of custom PEEK machining is the same thing: a housing that sits in water for years and doesn’t change size.

Project Details

Part type: Custom Sensor Housing PEEK

Material: Natural PEEK

Machining Process: 3-axis CNC Machining

Surface Finish: As-Machined

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We provide custom CNC machining services for low-volume production and Rapid Prototyping for design verification.  Click Here to Upload Your CAD Files

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5-axis CNC milling machine cutting an aluminum block during the manufacturing process.

Capabilities include 3-Axis, 4-Axis, and 5-Axis CNC Milling, as well as CNC Turning operations. Standard materials processed include Aluminum alloys, Stainless Steel, Titanium, etc. and Engineering Plastics. Available secondary operations include Anodizing, Powder Coating, Bead Blasting, and Laser Engraving.

Capacity supports requirements ranging from single-unit Rapid Prototyping to Low-Volume Production runs (1-1,000+ units).

Factory Quality Assurance

A highly accurate ZEISS Coordinate Measuring Machine (CMM) inspecting the internal dimensions and tight tolerances of a custom CNC machined component.

A standardized Quality Management System (QMS) is applied to all manufacturing orders, regardless of part complexity or production volume. The following inspection stages are mandatory for every CNC machining project:

  • Material Verification: Raw material certification (chemical composition and mechanical properties) is verified upon receipt to ensure compliance with material specifications.

  • First Article Inspection (FAI): The first unit from any production run undergoes a full dimensional report to validate the machining setup and programming before volume processing begins.

  • In-Process Monitoring: Periodic checks are conducted during the machining cycle to monitor tool wear and ensure dimensional consistency is maintained throughout the batch.

  • Final Inspection: Completed components undergo a final dimensional and cosmetic verification using CMM (Coordinate Measuring Machine) and calibrated manual instruments prior to packaging.

Order Fulfillment Process

Finished CNC machined components securely packaged in custom foam inserts for global shipping.

From CAD to part.

FAQs About CNC Machining Services

No. We support projects of all sizes, from a single prototype unit to low-volume production runs.

Standard lead times are typically 10–15 business days. Expedited services (Rapid Prototyping) can be completed in as little as 3–5 business days, depending on part complexity and material availability.

In most cases, we source materials from our approved suppliers to ensure quality control. However, we can machine customer-supplied materials for specialized alloys or specific requirements upon engineering review.

Unless otherwise specified, our general tolerance standard is ISO 2768-m (±0.125 mm) for metals and ±0.25 mm for plastics. Precision tolerances ±0.005 mm are achievable but must be explicitly stated in 2D technical drawings.

Our facility can accommodate parts up to 4000 x 1500 x 600 mm for milling and Ø200 mm x 500 mm for turning.

Yes. We can install inserts (e.g., Helicoils, PEM fasteners) and perform basic mechanical assembly of machined components prior to shipment.

To provide an accurate quote, we require a 3D CAD file (.step). If the part has threaded holes, tight tolerances, or specific surface finish requirements, a 2D PDF drawing must also be provided.

Not a problem at all. If you don’t have a 3D design, simply share your concept or requirements with us. We work with experienced partnered product designers who can help convert your ideas, hand-drawn sketches, or reference images into professional, manufacturing-ready 3D models.

Please note that 3D modeling services are subject to an additional design fee based on part complexity.

Absolutely. We offer full reverse engineering services for existing parts. Simply mail us your sample, and our engineering team will take care of the rest — from precise measurement and 3D modeling to final CNC production.

We take IP protection seriously. All files are stored securely, and we are willing to sign a Non-Disclosure Agreement (NDA) prior to receiving your data.

Yes. We can provide material certificates (COA) and dimensional inspection reports upon request. Please specify this requirement when placing your order.

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