Custom 5-Axis CNC Machining Services

Precision 5-axis CNC machining for complex geometries and tight tolerance parts. From rapid prototyping to low-volume production.

What is 5-Axis CNC Machining?

For intricate components featuring undercuts, contoured surfaces, or complex geometries, traditional 3-axis machining configurations often present significant challenges, frequently necessitating multiple manual repositioning steps. Our facility addresses these limitations by utilizing advanced 5-axis CNC milling centers.

This technology allows the cutting tool to approach the workpiece from all directions, precisely manipulating its position via trunnion tables or articulating heads. The result is single-setup machining of multifaceted components, which significantly reduces fixture errors and shortens lead times for demanding parts with intricate features.

Diagram of a 5-axis CNC machine showing simultaneous movement on linear axes (X, Y, Z) and rotary axes (A, B).

Simultaneous 5-Axis vs. 3+2 Axis Machining

Close-up of simultaneous 5-axis CNC milling of an aluminum turbo impeller with complex curvature and smooth surface finish.

Simultaneous 5-Axis

Simultaneous 5-Axis (Continuous): The machine moves all five axes (X, Y, Z, A, B/C) at the same time. This is required for organic shapes such as impellers, turbine blades, and anatomical implants. It ensures a smooth surface finish on curved surfaces.

3+2 axis CNC machining setup

3+2 Axis Machining

3+2 Axis (Positional): The machine locks the 4th and 5th axes in a fixed position while the 3 linear axes perform the cutting. This is used for parts requiring deep holes or features on multiple faces, improving tool rigidity and accuracy.

Industry Applications

Our 5-axis CNC machining capabilities are optimized for industries requiring high-precision components with complex geometries. We support engineers from prototyping through to low-volume production across the following sectors.

Close-up of a custom 5-axis CNC machined metal impeller featuring thin curved blades and complex geometry, demonstrating high-precision simultaneous milling capabilities.

Aerospace & Defense

Aerospace components frequently demand thin-walled structures and aerodynamic profiles that are difficult to achieve with standard machining. Our 5-axis centers allow for shorter cutting tools, reducing vibration and ensuring tight tolerances on airfoil shapes and structural airframe parts. We process aerospace-grade materials including Aluminum 7075, Titanium.

Typical Applications:

  • Turbine blades and impellers (Simultaneous 5-axis).
  • Structural flanges and brackets.
  • Landing gear components.
  • Sensor housings for UAVs and drones.

Medical Devices

Medical manufacturing requires strict adherence to dimensional accuracy and surface finish requirements. 5-axis machining is essential for fabricating organic shapes found in anatomical implants and surgical robotics. Our process minimizes setup changes, maintaining the integrity of biocompatible materials like PEEK, Stainless Steel 316L, and Medical Grade Titanium.

Typical Applications:

  • Orthopedic implants (knee and hip replacements).
  • Surgical instruments and cutting guides.
  • Bone screws and plates.
  • Components for diagnostic equipment (MRI/CT scanners).
Precision 5-axis CNC milled titanium knee replacement implant featuring complex anatomical curves and medical-grade surface finish for orthopedic applications.
Custom 5-axis CNC machined billet aluminum intake runners featuring optimized airflow geometry and smooth internal bores for high-performance automotive engines.

Automotive & Motorsport

We support the automotive sector with rapid prototyping and production of performance parts. 5-axis technology is utilized to machine complex internal features and undercuts often found in engine and transmission systems. This capability is critical for optimizing fluid dynamics in intake and exhaust components.

Typical Applications:

  • Cylinder heads with custom porting.
  • Turbocharger impellers and housings.
  • Transmission casings and valve bodies.
  • Complex manifolds for fluid systems.

Robotics & Automation

Robotic systems require lightweight yet rigid components with features on multiple planes. 5-axis positional machining (3+2) is efficient for creating mounting holes and pockets on different faces of robot arms and end-effectors without re-fixturing, ensuring precise alignment of axes.

Typical Applications:

  • Robotic arm linkages and joints.
  • End-of-arm tooling (EOAT).
  • Custom grippers and fixtures.
  • Base plates and structural housing.
6-axis industrial robot performing pick and place operation using a custom CNC machined aluminum vacuum gripper end-effector.

Our Portfolio

This portfolio shows some of our recent work — from one-off prototypes to low-volume production parts. We’ve done projects for aerospace, automotive, electronics and industrial fields, all made to meet exact client requirements and tight tolerances.

FAQs About CNC Machining Services

No. We support projects of all sizes, from a single prototype unit to low-volume production runs.

Standard lead times are typically 10–15 business days. Expedited services (Rapid Prototyping) can be completed in as little as 3–5 business days, depending on part complexity and material availability.

In most cases, we source materials from our approved suppliers to ensure quality control. However, we can machine customer-supplied materials for specialized alloys or specific requirements upon engineering review.

Unless otherwise specified, our general tolerance standard is ISO 2768-m (±0.125 mm) for metals and ±0.25 mm for plastics. Precision tolerances ±0.005 mm are achievable but must be explicitly stated in 2D technical drawings.

Our facility can accommodate parts up to 4000 x 1500 x 600 mm for milling and Ø200 mm x 500 mm for turning.

Yes. We can install inserts (e.g., Helicoils, PEM fasteners) and perform basic mechanical assembly of machined components prior to shipment.

To provide an accurate quote, we require a 3D CAD file (STEP, IGES, or X_T format). If the part has threaded holes, tight tolerances, or specific surface finish requirements, a 2D PDF drawing must also be provided.

We take IP protection seriously. All files are stored securely, and we are willing to sign a Non-Disclosure Agreement (NDA) prior to receiving your data.

Yes. We can provide material certificates (COA) and dimensional inspection reports upon request. Please specify this requirement when placing your order.

We ship globally using major carriers (DHL, FedEx, UPS). Shipping terms are typically Ex Works (EXW) or DAP, depending on the agreement.

Start your manufacturing project today

No Minimum Order Quantity (MOQ). Strict quality control. Fast global shipping.